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Open Fusion
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Make sure you are in the IFL fusion Team
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Open part you are going to manufacture
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Change to manufacturing tab
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And remember to mess around with settings and selections as you go to see how they effect the toolpath.
 
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Set up axis for how you intend to work hold the part. Positive y is towards the back positive x is to the right and positive z is up on the trak
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Set to stock size this should be fairly accurate but is significantly more forgiving then the datron.
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For this part we will need to machine on both sides of the part. We will be starting with the bottom of the part and then flip it.
 
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Parameters should be mostly preset in the tools
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Make sure to turn on multiple depths for the face mill
 
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For this part select the 3/16 endmill and the aluminum for the preset.
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Create a draw of the shape indicated in red for the holder part.
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For pocket selection, select the edge of the back and the drawing created on the edge of the holder part excluding the center. Both are outlined in read.
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Change bottom height to selection and select face in between 2 faced surfaces.
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Turn off stock to leave and turn on smoothing.
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Toolpath should look like main picture.
 
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Tool is 4 flute 3/16 with the aluminum preset.
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Select the outer edge of the underside of the tool holder.
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Create a sketch to confine the tool to just the opening. Similar to sketch in second picture.
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Add the sketch you just created under stock contours.
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Change bottom height to selection and select the bottom of the toolholder slot.
 
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Tool is 4 flute 9/16 with aluminum preset.
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Then click the down pointing triangle at the bottom of pocket selections and choose silhouette then select so you get a silhouette in the XY plane.
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Then select the 2 edges of the notch that align with the silhouette selection. This is needed to ensure it doesn't cut into the "bridging" part of the piece.
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Select the "top" edge of the bridge for the top height.
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Then for bottom height do stock bottom and set the offset to 0.18.
 
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We cant machine all the details on this part from 1 side so we need to flip the part. This means we need a new setup so we have our new Z axis.
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This process is the same as the previous only now positive Z should be towards the top of the part
 
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This should be the same as the previous facing
 
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Use 4 flute 3/16 aluminum preset.
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Select the edges of the 2 top faces of the part.
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For bottom height select the top surface of the bridge section.
 
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Use 2 flute 9/16 aluminum preset.
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Select the top edge of the holder for pocket selection.
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Select the same rectangle from before for the stock contours.
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Bottom height should be set to selection and bottom of hole in holder should be selected.
 
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For multiple setups you need to first select setups(selected in first image) then click simulate
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Since you are machining from multiple sides the simulation may start or finish machining on the opposite side from your view.
 
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Clock NC program to create a file to export to the trak. This process will be the same as previous training.
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Go to the operations tab.
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Select the setup you want for that NC program.
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Repeat for each setup .
 
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                                          Almost done!                  
                  
                                          Finish Line