Acrylonitrile Butadiene Styrene (ABS)
Pros:
- Good machinability and finish
- Strong and stiff
- Good impact resistance at low temperatures
- Relatively low cost
Cons:
- Poor chemical resistance
- Limited heat resistance (max 60-93°C)
- Can be brittle under high-stress situations
Common uses: computer keyboard components, Lego bricks, face guards for wall sockets, protective housing for power tools, and decorative interior car parts.
Nylon
Pros:
- Excellent wear and abrasion resistance
- Extremely versatile
- Long lasting and elastic in nature
Cons:
- Melts easily
- Absorbs moisture in the air, affecting dimensional stability and mechanical properties
Common uses: Car tires, fishnet, and electrical applications like insulators
Polylactic Acid PLA
- Pros:
Reduced shrinkage and warpage (ensures that part maintains its shape more during the cooling phase - Melts easily making the cycle time shorter
- Non toxic and safe for food handling and and medical implants
Cons:
- more brittle than most other plastics which could limit the application
- Moisture sensitivity, PLA is more sensitive to moisture than other plastics. If not properly dried this can cause defects in the quality of the part
* Melts easily.
Common uses: food packaging, bottles, film, and medical supplies
Polypropylene(PP)
Pros:
- Low melt viscosity, which allows for extremely well flow
* Mold fills quicker reducing production time
* Inexpensive material
- Very good moisture resistance
- Good electrical insulator
Cons:
- Has a high thermal expansion coefficient, which makes it limited in high temperature applications
- Highly flammable
- Susceptible to oxidation
Common uses: bumpers, clothing, batteries, and pill containers
Thermoplastic Polyurethane (TPU)
Pros:
- High elasticity and flexibility
- Good abrasion and impact resistance
- Good chemical resistance
- Wide operating temperature range (71-121°C)
Cons:
- One of the more expensive thermoplastics
- Ages overtime leading to decrease in mechanical strength, elasticity and other physical properties
Common uses: Gears, tubing, footwear, phone cases