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v2.1

Minor Versionm

Approved AFL Guide Approval Process

by Anton Brian Preslopsky

Introduction

This guide will explain all the steps necessary to properly harvest, cure, and post process a print from Formlabs Form machines.

  1. Wear gloves to prevent getting resin on your skin Once the print is complete, lift up the orange hood and flip up the black clip holding down the build plate Pull the build plate straight out and rotate to prevent dripping
    • Wear gloves to prevent getting resin on your skin

    • Once the print is complete, lift up the orange hood and flip up the black clip holding down the build plate

    • Pull the build plate straight out and rotate to prevent dripping

    • Then flip the black clip down and bring down the orange hood

    • do this immediately so that the ambient light does not impact the resin sitting in the tank

  2. Hold the build plate over a trash can Spray any small crevices where resin has built up with an IPA wash bottle
    • Hold the build plate over a trash can

    • Spray any small crevices where resin has built up with an IPA wash bottle

  3. Use the Form Wash to rinse the part of any excess resin Press the black button to wake up the wash, then scroll to "open" and push the black button again to raise the arm Place the build plate on the arm with the model facing down
    • Use the Form Wash to rinse the part of any excess resin

    • Press the black button to wake up the wash, then scroll to "open" and push the black button again to raise the arm

    • Place the build plate on the arm with the model facing down

    • Make sure the build plate slots into the corresponding tracks of the wash

  4. Scroll down to the time and make sure it is set to the correct time If you're unsure about how long to set it for you can check here
    • Scroll down to the time and make sure it is set to the correct time

    • If you're unsure about how long to set it for you can check here

    • Scroll up to start and press the button.

  5. The arm and part will rise out of the wash automatically when the time has finished Remove the build plate and rotate it so that the part is upright Set the tank to sleep
    • The arm and part will rise out of the wash automatically when the time has finished

    • Remove the build plate and rotate it so that the part is upright

    • Set the tank to sleep

  6. Do another quick rinse of the part with IPA over a trashcan Place the upside down build plate on a towel
    • Do another quick rinse of the part with IPA over a trashcan

    • Place the upside down build plate on a towel

    • Use the lever tool to loosen the raft from the build plate

    • Be careful not to scratch the build plate! This tool is meant to be placed under the raft and then rotated so that the part pops off

    • Place the removed part on a paper towel to begin drying

  7. Spray down a paper towel with IPA and thoroughly wipe off the build surface Using a new side of the paper towel clean the edges of the build plate Wipe off a final time to ensure that all resin is removed from the plate
    • Spray down a paper towel with IPA and thoroughly wipe off the build surface

    • Using a new side of the paper towel clean the edges of the build plate

    • Wipe off a final time to ensure that all resin is removed from the plate

    • Replace the build plate back in the machine

  8. Let the part dry completely on the paper towel in front of the fans
    • Let the part dry completely on the paper towel in front of the fans

    • The on button is on the top of the fans.

    • This step will take some time so note the time and return in 15 minutes to check the progress

    • If the part still is not visibly dry, continue waiting

    • The part must be dry because any left over resin will set unevenly in the Form Cure and tarnish the surface finish

  9. Preheat the Form Cure for the correct resin time and temperature If you're unsure what time and/or temperature is correct, you can find out here Open the lid and place the completely dried parts on the circular plate
    • Preheat the Form Cure for the correct resin time and temperature

    • If you're unsure what time and/or temperature is correct, you can find out here

    • Open the lid and place the completely dried parts on the circular plate

    • Wait for the curing cycle to complete

    • Multiple parts can have the same curing temperature but different times, so parts can go together, just set the time to the longest of the group

  10. Bring the cured parts to the mechanical space to remove supports Wear safety glasses Use a side cutter to remove the raft
    • Bring the cured parts to the mechanical space to remove supports

    • Wear safety glasses

    • Use a side cutter to remove the raft

    • Snip the base of the support structure as close to the raft as possible

    • If the part has large flat surfaces where the surface finish isn't crucial, use the side cutters to clip off the support

    • Clip in the middle of support bridging (typically on overhangs)

    • If the part is fragile or has a lot of intricate parts with need to have a clean finish, the ultra sonic cutter is needed

  11. Take the machine out and plug it in Flip the side switch and press the white button on the handle to turn it on The light will be green when it is on
    • Take the machine out and plug it in

    • Flip the side switch and press the white button on the handle to turn it on

    • The light will be green when it is on

    • Cut gently through the supports

    • the blade works by vibrating at ultrasonic frequencies so be patient and let the blade do the work don't try to force it through the support

    • Once you've cleaned all the support off you can turn off the ultrasonic cutter and return it to its place of origin

    • Be very careful not to make contact with the blade! The knife vibrates at such high frequencies you might not be able to tell if its on by looking at it

Nico Willem Lagendyk

Member since: 01/24/2020

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