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v1.3

Minor Versionm

Approved AFL Guide Approval Process

by Daniel Nicholai Kassman

Introduction

This guide will show the process of switching from non-metal to metal cutting. There are a few things that are different about metal cutting, and this guide shows what those are and what to look out for.

  1. Click the LENS CHANGE button to align the head above the lens change hole in the back-left corner Turn the knob until the head is at its highest location Remove the airline from the head by pushing all the way in and then pulling out
    • Click the LENS CHANGE button to align the head above the lens change hole in the back-left corner

    • Turn the knob until the head is at its highest location

    • Remove the airline from the head by pushing all the way in and then pulling out

    • Unscrew the head and remove by lowering the head into the hole at an angle

    • DO NOT DROP THE HEAD DOWN THE HOLE

    • Fully screw the metal head into the empty socket

    • Attach the airline to the metal head

    • Fully screw the capacitive sensor wire into its empty socket

  2. Cut the tape holding the paper down Roll the paper back behind the laser While wearing gloves, remove the honeycomb and store under the Kern
    • Cut the tape holding the paper down

    • Roll the paper back behind the laser

    • While wearing gloves, remove the honeycomb and store under the Kern

    • This is easiest with 3 people

    • Vacuum the debris from underneath the grid

  3. Add the metal grate. You may need both grates for a large job Add the metal grate. You may need both grates for a large job
    • Add the metal grate. You may need both grates for a large job

  4. Move the gantry about halfway back from the front of the machine to access the height follower switch Turn on the height follower switch
    • Move the gantry about halfway back from the front of the machine to access the height follower switch

    • Turn on the height follower switch

    • Click ENABLE HEIGHT FOLLOWER in the test dialog menu

  5. Turn the dial on the lens assembly until you see 4 small white lines, then turn the dial back to only show 3 lines so the 15 is in line with the white tick and there is a little bit of blank space after the 3rd white line. Otherwise, if you are cutting with oxygen, you're done.
    • Turn the dial on the lens assembly until you see 4 small white lines, then turn the dial back to only show 3 lines so the 15 is in line with the white tick and there is a little bit of blank space after the 3rd white line. Otherwise, if you are cutting with oxygen, you're done.

    • If you're cutting with nitrogen, screw the focus back up based on the thickness of the stock, plus a 5 thou offset

    • Example: If my stainless stock is .06", I would turn it counter-clockwise two full turns (each turn is .025") plus 10 thou, and an additional 5 thou for the offset, so it should end at the 0 mark

  6. The following steps are specific to oxygen. The same procedure is followed if using nitrogen instead Open the oxygen bottle Turn the oxygen on in the test dialog by selecting OXYGEN in the drop down menu
    • The following steps are specific to oxygen. The same procedure is followed if using nitrogen instead

    • Open the oxygen bottle

    • Turn the oxygen on in the test dialog by selecting OXYGEN in the drop down menu

    • Purge out the shop air and fill the lines with oxygen by clicking TURN AIR ON and let it run for ~3 seconds

    • This can also be done from the cut dialog

  7. Drive the head over the work piece Click the height follower adjustment button N to lower the head to the work piece and then set the user offset Ensure that there is a slight gap between the head and the work piece (about 20 thou)
    • Drive the head over the work piece

    • Click the height follower adjustment button N to lower the head to the work piece and then set the user offset

    • Ensure that there is a slight gap between the head and the work piece (about 20 thou)

    • Adjust the slider to raise or lower the head if needed to create the gap

    • Raise the head back up by pressing the height follower adjustment button N again

    • Set the user offset like normal (might be easier to do with the height follower down) and proceed with the cut

  8. Congrats you can now cut all materials
    • Congrats you can now cut all materials

    • As always post in #equip-kern if you have any questions

    • The next step is the advanced Kcam that shows how to change settings and do some advanced stuff

Quinn Colville

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