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v0.2

Minor Versionm

Approved AFL Guide Approval Process

by Nicholas Bentley

Introduction

Regular cleaning and maintenance is critical when operating the Fortus; completing a few simple tasks can prevent larger issues and keep the machine running smoothly.

This guide includes all of the standard procedures that should be completed after each print.

  1. Remove the print from the oven by lifting up on the build sheet
    • Remove the print from the oven by lifting up on the build sheet

    • The build sheet, print, and all oven surfaces will be hot. Gloves are required

    • If the print used soluble supports, see this guide. If the print used breakaway supports, see this guide

  2. Remove any debris from the platen using a soft brush and a vacuum Ensure that no debris gets in the vacuum port in the center of the platen
    • Remove any debris from the platen using a soft brush and a vacuum

    • Ensure that no debris gets in the vacuum port in the center of the platen

    • Vacuum the rest of the Z stage around and behind the platen

    • Inspect the platen o-ring for any cracks or wear and replace if necessary

    • Inspect the tip sensor plunger for any material residue and clean with a razor blade if necessary

    • No amount of material is acceptable on the tip sensor plunger

  3. Remove debris chute hood by lifting straight up Remove purge block and flicker/brush assemblies by lifting straight up and off their locating pins
    • Remove debris chute hood by lifting straight up

    • Remove purge block and flicker/brush assemblies by lifting straight up and off their locating pins

    • Keep track of which assembly was on which side and replace them accordingly

    • Clean all parts and the surrounding areas using a vacuum, soft brush, and pick

    • Inspect the hood and tip cleaning assembly as described in this guide

  4. This step is easiest if done before replacing the tip cleaning assembly and debris chute hood Remove the purge waste bucket by lifting the bucket and rotating it counter-clockwise. The contents can be put in the general lab waste Use the long wire brush to clean the inside of the debris chute, reaching up from the bottom or down from the top as necessary
    • This step is easiest if done before replacing the tip cleaning assembly and debris chute hood

    • Remove the purge waste bucket by lifting the bucket and rotating it counter-clockwise. The contents can be put in the general lab waste

    • Use the long wire brush to clean the inside of the debris chute, reaching up from the bottom or down from the top as necessary

    • Vacuum or sweep any debris that was displaced, then replace the waste bucket, tip cleaning assembly, and debris chute hood

    • If the chute is not properly cleaned, material will build up and clog the chute as pictured.

    • Material that has clogged the chute is extremely difficult to dislodge. Do not forget this step.

  5. With the oven door closed, navigate to Operator Control > Move Head/Stage > Move Relative in the control panel Hold down the 3 key until the Z stage has reached the top of its travel
    • With the oven door closed, navigate to Operator Control > Move Head/Stage > Move Relative in the control panel

    • Hold down the 3 key until the Z stage has reached the top of its travel

    • To speed this up, make sure that the Set Distance field is 1.000 inch and not 0.100 inch

    • Open the oven door and vacuum beneath the Z stage

    • If necessary, you can temporarily remove the black foil lining from the bottom of the oven for a more thorough cleaning

  6. With the oven door closed, navigate to Operator Control > Move Head/Stage Select Move Z Stage to Bottom Select Move Z Stage to Bottom
    • With the oven door closed, navigate to Operator Control > Move Head/Stage

    • Select Move Z Stage to Bottom

Andrew John Oliver

Member since: 11/01/2019

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16 Guides authored

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